Our Precise Production Approach: Eliminating Gaps in Hinges and Lock Components
In industrial enclosures, even the smallest gap can cause serious performance issues. At Factory Yard Limited, we follow a strict production approach where precision is not just a goal — it is the foundation of everything we supply. From stainless steel hinges to high-security locks and swinghandles, each component is produced and inspected with accuracy that eliminates unnecessary gaps, misalignment, and dimensional deviations.
Why Precision Matters in Industrial Hardware
Industrial enclosures operate in demanding environments — moisture, vibration, temperature changes, and constant use. Any gap between moving parts can lead to:
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Reduced locking strength
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Water and dust penetration
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Faster wear and metal fatigue
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Unstable hinge movement
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Misalignment of doors and panels
This is why precision production is not an option; it is a requirement for long-term performance and safety.
Zero-Gap Design Philosophy
We apply a “zero-gap” mindset to every part we supply. This includes:
✔ Tight dimensional tolerances
Every hinge and lock is manufactured with controlled tolerances to ensure perfect alignment and movement without excessive play.
✔ Material integrity
Stainless steel and zinc alloy parts are tested, verified, and processed so that strength remains consistent from batch to batch, avoiding deformation and spacing issues.
✔ Accurate hole positioning
The placement of mounting holes is engineered to avoid millimetre-scale misalignment that could create movement or stress on the part.
✔ Smooth finishing
Brushed, polished, or electrophoretic surfaces are processed evenly to ensure full surface contact between components.
✔ Cam and key system precision
Cams, locking cylinders, and key combinations are produced to strict standards to ensure smooth engagement without gaps that reduce locking security.
Advanced Production Methods to Prevent Gaps
To ensure durability and perfect fit, our manufacturers use:
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CNC machining for accuracy in edges, holes, and surfaces
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Multi-stage stamping with controlled force
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100% dimensional checks for critical components
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Spring force calibration to ensure consistent movement
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Assembly testing to eliminate play in moving parts
Each component goes through detailed quality inspection before being delivered to the customer.
Reliable Hardware Starts with Precision
Gaps may be small, but their effect is big. By removing them, we deliver hardware that feels solid, moves smoothly, and performs reliably for years. Whether it is a simple hinge or a complex locking system, we guarantee that every detail is engineered to match specifications, reduce wear, and provide long-term stability.







